The Evolution of Rugby Headgear: Safety Meets Style
Rugby has long been celebrated for its intensity, physicality, and team spirit. From grassroots to professional level, the game demands courage, resilience, and a willingness to put your body on the line.
As rugby has evolved, so too has the focus on player safety and wellbeing. One of the most significant developments in this space has been the introduction and widespread use of protective gear, particularly rugby headgear.
Headgear, also referred to as scrum caps, has become a familiar sight on fields across New Zealand and around the world. What was once a niche accessory for forwards has now become kit for players of all ages and positions.
In New Zealand, ID Gear, a Kiwi brand, is dedicated to designing, manufacturing, and customising world-class rugby headgear.

Why Rugby Headgear Matters
The purpose of headgear is primarily to protect against:
- Soft tissue injuries such as cuts, abrasions, and bruising.
- Cauliflower ears, caused by repeated friction and trauma, especially in the scrum.
- General knocks and bumps, which are part and parcel of rugby.
Headgear is not a concussion shield. Research by World Rugby and sports scientists shows that while headgear reduces minor injuries, they do not prevent concussions or serious brain injuries.
Technique, refereeing, and training culture remain just as important as protective equipment in creating a safer game.
However, for millions of players around the world, from schoolkids to seasoned professionals, rugby headgear plays a vital role in making the sport safer, more accessible, and more enjoyable.
From Leather to High-Tech Foam
- Early 20th Century: Rugby players wore little more than leather scrum caps, mainly to protect the ears of forwards. They offered minimal padding and were heavy when wet.
- 1960s–1980s: Foam-based caps began to replace leather, improving comfort and flexibility but still limited in protective value.
- 1990s: World Rugby introduced clearer regulations, driving innovation in lightweight, impact-absorbing materials.
- 2000s: Modern rugby headgear uses closed-cell foam, advanced linings, and ergonomic designs. What began as a niche item for front-rowers is now worn by players in all positions.

Josh Kronfeld - AB's vs. Wallabies 2000
Introducing ID Gear: Kiwi-Made
Headgear has evolved not just in safety, but also in style. Today’s players can express themselves with bold colours, designs, and customisation.
At the forefront of this evolution is ID Gear, a proudly New Zealand brand. ID Gear produces customisable rugby headgear that meets World Rugby standards while allowing players to express their unique identity.
Every piece of ID Gear headgear is:
- Made in New Zealand, supporting local manufacturing and craftsmanship.
- Constructed from high-quality impact-absorbing foam for protection.
- Lined with moisture-wicking, antimicrobial fabric, keeping players dry and hygienic during play.
- Designed with input from players and coaches, ensuring practicality and comfort on the field.
By keeping production local, ID Gear ensures that every item meets strict quality control standards.

Designed for You: Customisation Options
One of the features that sets ID Gear apart is the commitment to personalisation.
Individual players can:
- Choose from a wide range of base designs, colours, and trims.
- Add your initials, number, or name.
- Add your own logo.
- Match your headgear to your club or school colours.

Josh Kronfeld - Wearing the Ventilator - 2015
Choose Your Fit: The ID Gear Product Range
ID Gear offers a variety of models, each designed to meet specific player needs:
- Club Headgear: A cost-effective option that delivers 15% more padding than traditional styles, without sacrificing quality.
- Honeycomb Headgear: Uses high-performance PE foam and a cool-lock lining for excellent protection, fit, and durability.
- Airflow Headgear: Light-weight and built for maximum comfort with integrated ventilation channels to keep players cool.
- Ventilator Headgear: Features an innovative aero-matrix design for superior breathability and flexibility.

Josh Nasser - QLD Reds - Airflow style in Blue
Built with Integrity: Quality & Compliance
Rugby is a sport built on integrity, and ID Gear reflects this in its approach to design and manufacturing.
- All products are World Rugby Approved.
- Every batch undergoes stringent quality checks before leaving the workshop.
- Materials are chosen not just for performance, but for longevity, ensuring players get value for money.

Viliami Fine - Ventilator Style - ID Gear legend <3
The Style Factor: From Function to Fashion
Headgear isn’t just about protection; it’s become a statement of style and confidence.
ID Gear embraces this by offering bold colours, sharp designs, and full personalisation. Whether you want to stand out with bright headgear or blend in with classic black, the choice is yours.

Some of our favourite custom headgears from last year! Designed by our awesome customers.